Elements and Performance Criteria
- Maintain operation of carton blank system
- Feeder is monitored and adjusted to ensure continuous and efficient feeding to machine
- Carton blank pick-up and transport system is monitored and adjusted to ensure accurate and continuous carton blank handling and efficient operation
- Transfer systems are monitored and adjusted to ensure correct and continuous carton blank handling and efficient operation
- Delivery is monitored and adjusted to ensure quality and efficient product delivery
- Maintain basic gluing and continuous folding process
- Registration and squareness of fold are monitored and adjusted to ensure the quality of product meets the standard of the approved sample
- Registration of gluing is monitored and adjusted to ensure quality of product meets the standard of approved sample
- Adhesion is monitored and adjusted to ensure quality meets the standard of approved sample
- Maintain production process
- Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule
- Production is maintained according to OHS requirements, manufacturer's specifications and enterprise procedures
- Performance is monitored and verified using the process control system according to enterprise procedures
- Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention
- Process adjustments to eliminate problems are reported according to enterprise procedures
- Faulty performance of equipment is identified and reported according to enterprise procedures
- Waste is sorted according to procedures
- Identify and rectify minor problems
- Problems in folding operation are identified and reported according to enterprise procedures
- Adjustments or corrections are carried out according to enterprise procedures
- Folding is checked to ensure correct operation
- Problems in gluing unit are identified and reported according to enterprise requirements
- Adjustments or corrections are carried out according to enterprise procedures and consistent with operator's skill level
- Gluing unit operation is checked to ensure correct operation
- Conduct shutdown of production process
- Correct shutdown sequence is followed according to manufacturer's specifications and enterprise procedures
- Shutdown is conducted in association with fellow workers and in compliance with OHS requirements
- Glue system is washed up ready for next run and liquid waste is disposed of according to regulatory requirements and enterprise procedures
- Waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures
- Machine faults requiring repair are identified and reported to designated person, according to enterprise procedures
- Repair/adjustment is verified prior to resumption of operations
- Production records or other documentation are accurately completed where required by enterprise procedures